Custom Motor Design

CUSTOM EV MOTOR DESIGN

HELPING CUSTOMER WIN RACES AND CHAMPIONSHIPS ALL OVER THE WORLD

Zytek provides dedicated EV motor design and development solutions, to enable clients to achieve the best results in terms of efficiency, mass, operating speed and performance.

Throughout its life as a motorsport company Zytek has been frequently employed to design and develop dedicated traction motor solutions. Designing a solution with a specific end application in mind enables many aspects of the design to be optimised, lowering mass, improving performance and increasing efficiency.

From our many years of working in motorsport, this has always proved highly effective and given our customers the ability to win races and championships in series all over the world.

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System Based Approach To Minimise Mass / Maximise Efficiency

Zytek utilises a system based approach to enable the lightest overall system with the highest efficiency. 

This is achieved with Zyteks unique simulation environment, consisting of both external and internal proprietary tools developed over the course of the last 25 years, enabling very high levels of understanding:

•  Of the electric machine.

•  Its interaction with inverters & energy storage systems.

The importance of this cannot be underestimated as Zytek has never purely focused on just the electric machine to the detriment of other elements within the power system.

Motor Design

DESIGN INFORMATION

Customers will be asked for all of the elements needed within the electric machine design. Even if not available, it is possible that some can be filled in based on Zytek experience (this approach has been used on several occasions).

This process also allows customers to make informed decisions, such as whether an ‘off the shelf invertor’ would be suitable for application, or whether it should be included in the development program.

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FREQUENTLY ASKED QUESTIONS

Yes, it is possible to build this into the design if the full parameters are known beforehand.

Yes, dyno fixtures exist and Zytek can offer secure access for customers to use our test facilities.

Yes, each machine will be tested against the design specification, and will be issued with a CoP.

Zyteks systems have been used in endurance racing, prototypes, GTs and Formula E.